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High Quality Equipment Recycling Plastic Granulator Single Screw Extruder

The ASE series single screw extrusion pelletizing system is a professional and reliable system for recycling and regranulation operations of rigid plastic scrap.
It combines plasticizing and pelletizing functions in one step and is ideal for crushing PE/PP/ABS/PS/HIPS/PC and other heavy grind or flakes.
The ASE single screw extrusion line produces a final product of pellets/granules that can be fed directly into production lines for blown film, pipe extrusion and plastic injection.

 
Availability:
  • ASE

  • ACERETECH

High Quality Equipment Recycling Plastic Granulator Single Screw Extruder

The ASE series single screw extruder and pelletizing system is a specialized and reliable system for the recycling and regrinding of rigid plastic scrap. It is an efficient and continuous system to re-pelletize rigid plastics (e.g. PP/PE/ABS/PS/PSB/PA flakes), regrinded and crushed plastics through melting, plasticizing, vacuum degassing and filtering systems.

1

Production Process

2

Materials can be handled:

3


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ASE-80

80

32

55

120-160

ASE-100

100

32

110

260-350

ASE-120

120

32

160

330-420

ASE-140

140

32

200

550-650

ASE-160

160

32

250

600-800

ASE-180

180

32

315

800-1000


4 (1)

FEEDING

>>For automatic feeding of plastic flakes, the screw loader and screw feeder are equipped with an ASE single-screw extruder.

>>>As a standard design, the plastic flakes are fed to the screw feeder through the screw loader; we can also install magnetic frames in the screw loader storage silo as an option to prevent the presence of metal inside the material.

>>>The feeder motor is controlled by ABB/Schneider inverter; the level sensor installed in the screw feeder hopper helps to achieve automatic filling.

4 (2)

5 (1)

PLASTICIZING AND DEGASSING

>>A specialized single-screw extruder.

Melts crushed plastic scraps. Capacity range is 150-1000kg/h.

>>>The extrusion section consists of a high-torque gearbox, motor, screw and barrel, and vacuum degassing system.

>>>Ceramic heaters are installed on the barrel as standard heaters for heating and melting plastic chips, and blowers for cooling the barrel. Optional infrared heater, easy to assemble and disassemble, faster heating and energy saving. More efficient heat transfer. Longer service life. Lower energy, higher output capacity.

5 (2)

6 (1)

MELT FILTRATION

>>>Plate screen changer for low MFI materials, such as HDPE pipe flakes, non-stop, low cost, screen changer diameter can be from 120mm to max 400mm.

>>>Piston screen changer, filter area up to 3000cm2, suitable for industrial waste plastics recycling.

>>>SCF screenless filter, no need to replace the screen, automatic discharge of impurities, continuous working system with high efficiency.


6 (2)

7 (1)

PELLETIZING SYSTEM

>>For different materials and different usage scenarios, we can offer you different pelletizing systems.

>>>The die face water ring pelletizing system is set up as the standard pelletizing method in ASE systems. Pneumatic device for controlling the blades in good contact with the die plate to ensure uniform pellets. The rotation speed of the rotating blades is automatically adjusted to the melt extrusion pressure.


7 (2)

8 (1)

PELLETIZING SYSTEM

>>Underwater pelletizing system:

Suitable for large capacity, automatic.

Suitable for a wider range of materials.





8 (2)

9 (1)

PELLETIZING SYSTEM

>>> Water-strands pelletizing system:

Cost-effective;

Suitable for the material which MFI is higher than 8.





9 (2)

10 (1)

VIBRATORY DRYER AND PACKAGING SYSTEM

>>>Advanced dewatering vibrating screen combined with horizontal centrifugal dewatering provides high performance dried pellets and low energy consumption.

>>>Dried pellets can be controlled to within 1% moisture.




10 (2)

11 (1)

CONTROL CABINET

>>Inverter: ABB/Schneider.

*One button "Start"

*One-touch "stop"

*Emergency stop.

*Protection switch

*Precise temperature control, optimized plasticizing design, ensuring reliable pellet quality.

11 (2)12

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Email: sales@aceretech.com
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