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ADS Double Stage Plastic Recycling Extruder Pelletizer for Rigid Plastic Scraps

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  • ADS

  • ACERETECH

ADS Double Stage Plastic Recycling Extruder Pelletizer for Rigid Plastic Scraps

In the evolving world of plastic recycling, the ADS Double Stage Plastic Recycling Machine stands out as a beacon of innovation and efficiency. Designed to tackle the growing demand for recycled plastics, this machine offers a state-of-the-art solution for processing rigid plastic scraps into reusable pellets. Its unique double-stage extrusion and pelletizing system ensure high-quality output, making it an invaluable asset for industries aiming to reduce their environmental footprint while maintaining production efficiency.

1


Features

Advanced Double-Stage Extrusion Technology: At the heart of the ADS machine is its pioneering double-stage extrusion technology. This feature allows the machine to handle a wide range of plastic materials with varying levels of contamination. The first stage melts and homogenizes the plastic, while the second stage further refines the melt, ensuring uniformity and optimal quality.

High-Efficiency Pelletizer: The integrated pelletizer is engineered for precision and durability. It converts the extruded plastic into uniform pellets, ideal for a variety of manufacturing applications. The pelletizer's high efficiency also means less energy consumption and lower operational costs.

Intelligent Control System: Equipped with a smart control system, the ADS machine offers ease of operation and real-time monitoring. Operators can easily adjust settings to accommodate different types of plastics, ensuring flexibility and adaptability in production.

Robust Construction: Built to withstand heavy-duty usage, the machine's construction is both robust and reliable. Its design prioritizes easy maintenance and longevity, ensuring a long service life with minimal downtime.

Materials can be handled:

The ADS Double Stage Plastic Recycling Machine is capable of processing a wide range of rigid plastic scraps. This includes:

PP (Polypropylene): Often found in packaging, automotive parts, and textiles.
PE (Polyethylene): Commonly used in containers, bottles, and bags.
ABS (Acrylonitrile Butadiene Styrene): Known for its toughness and used in everything from electronic housings to LEGO bricks.
PS (Polystyrene): Used in products like disposable cutlery, CD cases, and insulation material.
PVB (Polyvinyl Butyral): Found in safety glass interlayers.
PA (Polyamide): Typically used in automotive components, textiles, and various consumer goods.
The versatility of the ADS machine in handling these diverse materials makes it an indispensable tool for recycling facilities.


2

Production Process:


The recycling process in the ADS Double Stage Plastic Recycling Machine involves several key steps:

Feeding of Plastic Scraps: Rigid plastic scraps are fed into the machine. The machine is capable of handling various forms, from flakes to more substantial pieces.

First Stage Extrusion: In the initial extrusion phase, the plastic is melted and homogenized. This stage is crucial for breaking down the plastic into a manageable form for further processing.

Filtration and Degassing: As the melted plastic moves to the second stage, it undergoes filtration to remove impurities and degassing to extract any trapped gases. This step is vital for ensuring the quality of the final product.

Second Stage Extrusion: Here, the plastic is further refined. The second extrusion stage fine-tunes the melt, ensuring uniformity and optimal material properties.

Pelletizing: The extruded plastic is then cut into pellets by the high-efficiency pelletizer. These pellets are then cooled and collected for future use in manufacturing.

Quality Control: Throughout the process, quality control measures are in place to ensure that the output meets the desired standards.

3

Successful Stories

The ADS Double Stage Plastic Recycling Machine has been instrumental in numerous successful recycling initiatives:

Automotive Industry: A leading car manufacturer used the ADS machine to recycle PP and ABS scraps from their production line, significantly reducing their waste and production costs.

Packaging Sector: A packaging company utilized the machine to process PE and PP waste, transforming them into pellets used for creating new packaging materials.

Electronics Recycling: An electronics recycling facility employed the ADS machine to handle PS and ABS scraps from discarded appliances, contributing to the circular economy in the electronics industry.

In each of these cases, the ADS machine not only provided an effective recycling solution but also contributed to the companies' sustainability goals.


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material


Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ADS100/120

100

32

110

260-350

120

10

30

ADS120/150

120

32

132

330-420

150

10

37

ADS150/180

150

32

185/200

550-650

180

10

45

ADS180/200

180

32

250/315

800-1000

200

10

55


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