With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
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AWS-PE
ACERETECH
AWS-PE Ce ISO Certificates Pe Washing Line
With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
The ACERETECH team has integrated European and Chinese clean line technologies and optimized them continuously. Finally, it has developed a series of modular machines capable of adapting to materials with different characteristics. For blow molded packaging bottles/boxes/cups/buckets/barrels and injection molding waste recycling. It allows for cleaning and recycling lines, handling both rigid materials As well as flexible plastics.
Includes modules for sorting, size reduction, metal removal, hot and cold cleaning, efficient friction cleaning and drying. It can effectively remove ferrous and non-ferrous metals, sand, oil, glue, paper and many other different contaminants.
Our aim: the best long-term production with the lowest investment.
Main components of PP PE plastic cleaning line.
1.Input belt conveyor
2.Shredder
3.L type belt conveyor
4. Magnetic separation belt
5. Pre-washing machine
6.Crusher
7.Spiral loader
8.Friction washer
9.Flotation separation tank
10.Friction washer
11. Drying system (extruder, centrifugal dryer, pipe dryer)
12.Storage bin
13.Electrical control cabinet
Final products
AWS-PE Ce ISO Certificates Pe Washing Line
With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
The ACERETECH team has integrated European and Chinese clean line technologies and optimized them continuously. Finally, it has developed a series of modular machines capable of adapting to materials with different characteristics. For blow molded packaging bottles/boxes/cups/buckets/barrels and injection molding waste recycling. It allows for cleaning and recycling lines, handling both rigid materials As well as flexible plastics.
Includes modules for sorting, size reduction, metal removal, hot and cold cleaning, efficient friction cleaning and drying. It can effectively remove ferrous and non-ferrous metals, sand, oil, glue, paper and many other different contaminants.
Our aim: the best long-term production with the lowest investment.
Main components of PP PE plastic cleaning line.
1.Input belt conveyor
2.Shredder
3.L type belt conveyor
4. Magnetic separation belt
5. Pre-washing machine
6.Crusher
7.Spiral loader
8.Friction washer
9.Flotation separation tank
10.Friction washer
11. Drying system (extruder, centrifugal dryer, pipe dryer)
12.Storage bin
13.Electrical control cabinet
Final products
Device parameters | |||
Size | Capacity | Capacity | Equipment footprint |
AWS PE 05 | 500kg/h | 150KW | 120m 2 |
AWS PE 10 | 1000kg/h | 190KW | 260m 2 |
AWS PE 20 | 2000kg/h | 290KW | 380m 2 |
Device parameters | |||
Content | Average energy consumption per ton of bottle | ||
Electricity | 180-250KW | ||
Water | 1.5-3T | ||
Compressed air | 0.5-1m 3 | ||
Steam (optional) | 0-100KG | ||
Detergent (optional) | 0-5KG |
Device parameters | |||
Size | Capacity | Capacity | Equipment footprint |
AWS PE 05 | 500kg/h | 150KW | 120m 2 |
AWS PE 10 | 1000kg/h | 190KW | 260m 2 |
AWS PE 20 | 2000kg/h | 290KW | 380m 2 |
Device parameters | |||
Content | Average energy consumption per ton of bottle | ||
Electricity | 180-250KW | ||
Water | 1.5-3T | ||
Compressed air | 0.5-1m 3 | ||
Steam (optional) | 0-100KG | ||
Detergent (optional) | 0-5KG |
Belt Conveyor
Feeding conveyor to the shredder:
* With Load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
* Equipped with pull switch surround the conveyor.
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder.
Shredder
* For reduce plastic material size.
* 35% more space inside the cutting chamber built-in hydraulic ram;
* Variable faster ram movement;
* Less space occupied than traditional shredders with horizontal rams;
* Enclosed cutting chamber to prevent;
L Type Belt Conveyor
Feeding conveyor to the next machine.
L Type belt conveyor connected with the Trommel.
Equipped with pull switch surround the conveyor.
Trommel
Remove stone, dust, loosen caps and small metal.
Prewasher
* The separation tank, built in stainless steel;
* Discharge drum;
* Double discharge system for “heavies”, 500 x 500 mm square, motorized valves;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;
* With compressor blower to inject compressed air to the bottom of the tank;
* With working platform;
Crusher
* The optimal rotor and crushing chamber design reduces energy consumption and increases production;
* The most ideal rotor blade is particularly suitable for heavy material crushing;
* The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range;
Screw Loader
* To convey plastic flakes out of crusher into friction washer;
* Parts, that contact with water are made of SUS304.
Friction Washer
* Housing built in stainless steel, welded construction;
* Reinforced, mild steel and higher speed rotor;
* Oversized, outside mounted bearings;
* Stainless steel screen, hole size 3 mm;
* Stainless steel feed - and discharge hoppers for the plastic flakes;
* Water discharge at the bottom;
Electronic Control
* For separation of contaminants or other plastics with gravity > 1 g/cm³ from plastic;
* The separation tank as described above, built in stainless steel;
* Conveying paddles for submerging the material under the water surface;
* Discharge screw;
* Scraper conveyor for discharge of “heavies”;
* All drives AC force ventilated motors, to be controlled via frequency converters;
* Stainless steel separation tank body in "Multi Chamber" version for higher separation efficiency and final flake quality;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;
Dewatering Machine
* Easy maintenance;
* High effective drying and cleaning;
* Reinforced, mild steel and high-speed rotor with exchangeable padels;
* Stainless steel screen hole size 2-3mm in polygon version for higher washing /drying effect;
* Easy replacement of screens (segmental design);
* Housing built in mild steel, welded construction;
* Oversized, outside mounted bearings;
Pipe Drying System
With connecting pipes to the dryer;
Connecting pipes to the cyclone installed above the thermal dryer;
Parts in contact with material built in stainless steel.
Storage Silo
* No vertical screw, large base area, higher construction means greater volume;
* Greatly reduced power consumption, agitator breakages due to overloading are avoided;
* Dust free direct feed without a cyclone separator, better filling and easier dust separation possible;
* Lower operating costs for electricity and maintenance;
* No drive gear for an agitator mounted under the silo that would be difficult to protect against moisture and fines.
Belt Conveyor
Feeding conveyor to the shredder:
* With Load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;
* Equipped with pull switch surround the conveyor.
Metal detector as optional, for detection of metallic contaminants for protecting of the shredder.
Shredder
* For reduce plastic material size.
* 35% more space inside the cutting chamber built-in hydraulic ram;
* Variable faster ram movement;
* Less space occupied than traditional shredders with horizontal rams;
* Enclosed cutting chamber to prevent;
L Type Belt Conveyor
Feeding conveyor to the next machine.
L Type belt conveyor connected with the Trommel.
Equipped with pull switch surround the conveyor.
Trommel
Remove stone, dust, loosen caps and small metal.
Prewasher
* The separation tank, built in stainless steel;
* Discharge drum;
* Double discharge system for “heavies”, 500 x 500 mm square, motorized valves;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;
* With compressor blower to inject compressed air to the bottom of the tank;
* With working platform;
Crusher
* The optimal rotor and crushing chamber design reduces energy consumption and increases production;
* The most ideal rotor blade is particularly suitable for heavy material crushing;
* The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range;
Screw Loader
* To convey plastic flakes out of crusher into friction washer;
* Parts, that contact with water are made of SUS304.
Friction Washer
* Housing built in stainless steel, welded construction;
* Reinforced, mild steel and higher speed rotor;
* Oversized, outside mounted bearings;
* Stainless steel screen, hole size 3 mm;
* Stainless steel feed - and discharge hoppers for the plastic flakes;
* Water discharge at the bottom;
Electronic Control
* For separation of contaminants or other plastics with gravity > 1 g/cm³ from plastic;
* The separation tank as described above, built in stainless steel;
* Conveying paddles for submerging the material under the water surface;
* Discharge screw;
* Scraper conveyor for discharge of “heavies”;
* All drives AC force ventilated motors, to be controlled via frequency converters;
* Stainless steel separation tank body in "Multi Chamber" version for higher separation efficiency and final flake quality;
* With pneumatic water in-feed-valve, automatic level control via electronic feeler;
Dewatering Machine
* Easy maintenance;
* High effective drying and cleaning;
* Reinforced, mild steel and high-speed rotor with exchangeable padels;
* Stainless steel screen hole size 2-3mm in polygon version for higher washing /drying effect;
* Easy replacement of screens (segmental design);
* Housing built in mild steel, welded construction;
* Oversized, outside mounted bearings;
Pipe Drying System
With connecting pipes to the dryer;
Connecting pipes to the cyclone installed above the thermal dryer;
Parts in contact with material built in stainless steel.
Storage Silo
* No vertical screw, large base area, higher construction means greater volume;
* Greatly reduced power consumption, agitator breakages due to overloading are avoided;
* Dust free direct feed without a cyclone separator, better filling and easier dust separation possible;
* Lower operating costs for electricity and maintenance;
* No drive gear for an agitator mounted under the silo that would be difficult to protect against moisture and fines.
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Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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