With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
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AWS-PE
ACERETECH
AWS-PE Aceretech Pe Film Washing Machine
With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
The ACERETECH team has integrated European and Chinese clean line technologies and optimized them continuously. Finally, it has developed a series of modular machines capable of adapting to materials with different characteristics. For blow molded packaging bottles/boxes/cups/buckets/barrels and injection molding waste recycling. It allows for cleaning and recycling lines, handling both rigid materials As well as flexible plastics.
Includes modules for sorting, size reduction, metal removal, hot and cold cleaning, efficient friction cleaning and drying. It can effectively remove ferrous and non-ferrous metals, sand, oil, glue, paper and many other different contaminants.
Our aim: the best long-term production with the lowest investment.
Main components of PP PE plastic cleaning line.
1.Input belt conveyor
2.Shredder
3.L type belt conveyor
4. Magnetic separation belt
5. Pre-washing machine
6.Crusher
7.Spiral loader
8.Friction washer
9.Flotation separation tank
10.Friction washer
11. Drying system (extruder, centrifugal dryer, pipe dryer)
12.Storage bin
13.Electrical control cabinet
Final products
AWS-PE Aceretech Pe Film Washing Machine
With many years of experience in technology modification and process deposition, ACERETECH offers a wide range of solutions for recycling PP PE waste (LDPE/LLDPE films, PP woven bags, PP non-woven fabrics, PE bags, milk bottles, cosmetic containers, vegetable and fruit boxes). With its advanced modular design, ACERETECH can freely combine each standard module to provide professional solutions for its customers.
The ACERETECH team has integrated European and Chinese clean line technologies and optimized them continuously. Finally, it has developed a series of modular machines capable of adapting to materials with different characteristics. For blow molded packaging bottles/boxes/cups/buckets/barrels and injection molding waste recycling. It allows for cleaning and recycling lines, handling both rigid materials As well as flexible plastics.
Includes modules for sorting, size reduction, metal removal, hot and cold cleaning, efficient friction cleaning and drying. It can effectively remove ferrous and non-ferrous metals, sand, oil, glue, paper and many other different contaminants.
Our aim: the best long-term production with the lowest investment.
Main components of PP PE plastic cleaning line.
1.Input belt conveyor
2.Shredder
3.L type belt conveyor
4. Magnetic separation belt
5. Pre-washing machine
6.Crusher
7.Spiral loader
8.Friction washer
9.Flotation separation tank
10.Friction washer
11. Drying system (extruder, centrifugal dryer, pipe dryer)
12.Storage bin
13.Electrical control cabinet
Final products
Device parameters | |||
Size | Capacity | Capacity | Equipment footprint |
AWS PE 05 | 500kg/h | 150KW | 120m 2 |
AWS PE 10 | 1000kg/h | 190KW | 260m 2 |
AWS PE 20 | 2000kg/h | 290KW | 380m 2 |
Device parameters | |||
Content | Average energy consumption per ton of bottle | ||
Electricity | 180-250KW | ||
Water | 1.5-3T | ||
Compressed air | 0.5-1m 3 | ||
Steam (optional) | 0-100KG | ||
Detergent (optional) | 0-5KG |
Device parameters | |||
Size | Capacity | Capacity | Equipment footprint |
AWS PE 05 | 500kg/h | 150KW | 120m 2 |
AWS PE 10 | 1000kg/h | 190KW | 260m 2 |
AWS PE 20 | 2000kg/h | 290KW | 380m 2 |
Device parameters | |||
Content | Average energy consumption per ton of bottle | ||
Electricity | 180-250KW | ||
Water | 1.5-3T | ||
Compressed air | 0.5-1m 3 | ||
Steam (optional) | 0-100KG | ||
Detergent (optional) | 0-5KG |
Belt Conveyor
Shredder feed conveyors.
* Conveyor belt control devices with load correlation to avoid excessive shredder feed.
*Conveyor surrounded by a traction switch.
Optional metal detector for detecting metal contaminants to protect the shredder.
Shredder
*For reducing the size of plastic materials.
*35% more space for built-in hydraulic cylinders in the cutting chamber.
*Variable fast plunger movement.
* smaller footprint compared to conventional shredders with horizontal gates.
*Enclosed cutting chamber to prevent.
L-type belt conveyor
Sending the conveyor to the next machine.
L-belt conveyor connected to Trommel.
The conveyor is equipped with a traction switch around it.
Trommel
Remove stones, dust, loosen lids and small metals.
Pre-cleaner
*separation tank made of stainless steel.
*Discharge cylinders.
*Double discharge system for "heavy duty", 500 x 500 mm square electric valves.
*Pneumatic feed valve with automatic water level control by means of an electronic probe.
* Compressed air injection into the bottom of the tank with a compressor blower.
Crushers
* Optimized rotor and crushing chamber design reduces energy consumption and increases throughput.
*optimal rotor blades particularly suitable for heavy material crushing.
* precise clearance between the rotating and fixed knives and the design of the rotor ensure uniformity of particles and keep noise to a minimum.
Screw loader
*Conveyance of plastic flakes from the crusher to the friction washers.
* Parts in contact with water are made of SUS304.
Friction washers
*Housing with stainless steel welded construction.
*reinforced, mild steel and high-speed rotors.
*Oversized external bearings.
*Stainless steel screen with 3mm aperture.
*Stainless steel feed and discharge funnels with plastic flakes.
Electronic control unit
* for separating contaminants or other plastics with a gravity of >1 g/cm³ from the plastic.
*Stainless steel separation tanks as described above.
*conveyor paddles for submerging the material under the water surface.
*Unloading screw.
*Scraper conveyors for unloading "heavy" materials.
*All driving AC forced ventilation motors, controlled by frequency converters.
Dehydrator
* Easy maintenance.
*Efficient drying and cleaning.
*reinforced, mild steel and high-speed rotors with replaceable pads.
* polygonal stainless steel screen aperture sizes of 2-3 mm for higher washing/drying effectiveness.
*Easy screen replacement (segmented design).
*Housing in mild steel, welded construction.
Duct drying system
With connecting pipes leading to the dryer.
Ducts for connection to the cyclone mounted above the hot dryer.
Parts in contact with stainless steel material.
Storage silos
* no vertical screws, large base area, higher structure means larger volume.
* much lower power consumption, avoiding agitator damage due to overload.
* dust-free direct feed without cyclone, better filling and easier dust separation.
*reduced operating costs for electricity and maintenance.
*No drive gear for the agitator is installed below the silo, which makes it difficult to prevent moisture and fines.
Belt Conveyor
Shredder feed conveyors.
* Conveyor belt control devices with load correlation to avoid excessive shredder feed.
*Conveyor surrounded by a traction switch.
Optional metal detector for detecting metal contaminants to protect the shredder.
Shredder
*For reducing the size of plastic materials.
*35% more space for built-in hydraulic cylinders in the cutting chamber.
*Variable fast plunger movement.
* smaller footprint compared to conventional shredders with horizontal gates.
*Enclosed cutting chamber to prevent.
L-type belt conveyor
Sending the conveyor to the next machine.
L-belt conveyor connected to Trommel.
The conveyor is equipped with a traction switch around it.
Trommel
Remove stones, dust, loosen lids and small metals.
Pre-cleaner
*separation tank made of stainless steel.
*Discharge cylinders.
*Double discharge system for "heavy duty", 500 x 500 mm square electric valves.
*Pneumatic feed valve with automatic water level control by means of an electronic probe.
* Compressed air injection into the bottom of the tank with a compressor blower.
Crushers
* Optimized rotor and crushing chamber design reduces energy consumption and increases throughput.
*optimal rotor blades particularly suitable for heavy material crushing.
* precise clearance between the rotating and fixed knives and the design of the rotor ensure uniformity of particles and keep noise to a minimum.
Screw loader
*Conveyance of plastic flakes from the crusher to the friction washers.
* Parts in contact with water are made of SUS304.
Friction washers
*Housing with stainless steel welded construction.
*reinforced, mild steel and high-speed rotors.
*Oversized external bearings.
*Stainless steel screen with 3mm aperture.
*Stainless steel feed and discharge funnels with plastic flakes.
Electronic control unit
* for separating contaminants or other plastics with a gravity of >1 g/cm³ from the plastic.
*Stainless steel separation tanks as described above.
*conveyor paddles for submerging the material under the water surface.
*Unloading screw.
*Scraper conveyors for unloading "heavy" materials.
*All driving AC forced ventilation motors, controlled by frequency converters.
Dehydrator
* Easy maintenance.
*Efficient drying and cleaning.
*reinforced, mild steel and high-speed rotors with replaceable pads.
* polygonal stainless steel screen aperture sizes of 2-3 mm for higher washing/drying effectiveness.
*Easy screen replacement (segmented design).
*Housing in mild steel, welded construction.
Duct drying system
With connecting pipes leading to the dryer.
Ducts for connection to the cyclone mounted above the hot dryer.
Parts in contact with stainless steel material.
Storage silos
* no vertical screws, large base area, higher structure means larger volume.
* much lower power consumption, avoiding agitator damage due to overload.
* dust-free direct feed without cyclone, better filling and easier dust separation.
*reduced operating costs for electricity and maintenance.
*No drive gear for the agitator is installed below the silo, which makes it difficult to prevent moisture and fines.
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Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China
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