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AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line

Availability:
  • AWS-PP

  • ACERETECH

AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line

Product Introduction:

The AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line is extremely important and essential in plastic recycling washing, and its high working efficiency can save much time and cost for customers. This line is capable of washing polyethylene pp woven bags, and we will customize different models of machines according to different needs of customers, such as customers' raw materials, requirements for production capacity, and the size of machine space that customers can accommodate. We have also worked on a wide range of other plastics such as pe film, plastic beverage bottles and milk cartons.

1

Our Technology:

In order to maximize the cleaning effect, our engineers compared the domestic and international cleaning technology, and finally combined the advanced European cleaning technology with the traditional Chinese cleaning technology to complete the production of this line. The AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line is designed for sorting, size reduction, metal removal, hot and cold cleaning, high efficiency friction cleaning and drying modules for labels, oil, metal, sand soil, glue and other impurities on PP Woven Jumbo Bag.

Our principal: 

Best long-term production with lowest investment.

Main Components Of PP PE Plastic Washing Line:

1.Input Belt conveyor

2.Shredder

3.L type belt conveyor

4.Magnetic separation belt

5.Pre-washer machine

6.Crusher

7.Screw loader

8.Friction washer

9.Flotating separation tank

10.Friction washer

11.Drying system( Squeezer, Centrifugal dryer, Pipeline dryer)

12.Storage silo

13.Electrical control cabinet

Final Products

清洗最终产品

Product Paramenters

Device parameters

Size

Capacity

Motor Power

Equipment footprint

AWS PE 05

500kg/h

150KW

120m 2

AWS PE 10

1000kg/h

190KW

260m 2

AWS PE 20

2000kg/h

290KW

380m 2

Unit energy consumption

Content

Average energy consumption per ton of bottle

Electricity

180-250KW

Water

1.5-3T

Compressed air

0.5-1m 3

Steam (optional)

0-100KG

Detergent (optional)

0-5KG

Product Advantages:

The AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line offers several advantages over other recycling. First of all, this solution will be more efficient in cleaning pp woven bags, which saves a lot of time cost for customers. Secondly, it doesn't produce a huge noise while working, so customers can concentrate on observing the running status of the machine. Finally, the machine operation process is very simple and smooth, and customers can operate it smoothly.

Service and Support:

Our team provides the following support and services for this cleaning line. First of all, when customers find problems when they receive the machine, they can contact our staff at the first time, and our staff will provide solutions as soon as they see them. Secondly, if the customer encounters problems that cannot be solved, we can provide localized services for the customer, we will send our professional engineers for face-to-face maintenance and training, so that the customer can experience the best service.

Conclusion:

The AWS-PP Customizable PP Woven Jumbo Bag Recycling Washing Line is extremely important in the recycling of plastics, and it is focused on the recycling of pp woven bags as well as a wide range of other plastics. In terms of technology, we have combined European technology with traditional Chinese cleaning techniques to ensure that the machine works efficiently and accurately in handling the raw material. In terms of quality after-sales service, we provide 24-hour online service and localized after-sales service. All in all, we will do our best to provide satisfactory service to our customers.

2

BELT CONVEYOR

Feeding conveyor to the shredder:

* With Load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;

* Equipped with pull switch surround the conveyor.

Metal detector as optional, for detection of metallic contaminants for protecting of the shredder.


3

SHREDDER

* For reduce plastic material size.

* 35% more space inside the cutting chamber built-in hydraulic ram;

* Variable faster ram movement;

* Less space occupied than traditional shredders with horizontal rams;

* Enclosed cutting chamber to prevent;

4

L TYPE BELT CONVEYOR

Feeding conveyor to the next machine.

L Type belt conveyor connected with the Trommel.

Equipped with pull switch surround the conveyor.

5

TROMMEL

Remove stone, dust, loosen caps and small metal.


6

PREWASHER

* The separation tank, built in stainless steel;

* Discharge drum;

* Double discharge system for “heavies”, 500 x 500 mm square, motorized valves;

* With pneumatic water in-feed-valve, automatic level control via electronic feeler;

* With compressor blower to inject compressed air to the bottom of the tank;

* With working platform;

7

CRUSHER

* The optimal rotor and crushing chamber design reduces energy consumption and increases production;

* The most ideal rotor blade is particularly suitable for heavy material crushing;

* The precise gap between the rotary knife and the fixed knife and the design of the rotor ensure uniformity of the particles and noise controlled in the lowest range;

8

SCREW LOADER

* To convey plastic flakes out of crusher into friction washer;

* Parts, that contact with water are made of SUS304.


9

FRICTION WASHER

* Housing built in stainless steel, welded construction;

* Reinforced, mild steel and higher speed rotor;

* Oversized, outside mounted bearings;

* Stainless steel screen, hole size 3 mm;

* Stainless steel feed - and discharge hoppers for the plastic flakes;

* Water discharge at the bottom;

10

ELECTRONIC CONTROL

* For separation of contaminants or other plastics with gravity > 1 g/cm³ from plastic;

* The separation tank as described above, built in stainless steel;

* Conveying paddles for submerging the material under the water surface;

* Discharge screw;

* Scraper conveyor for discharge of “heavies”;

* All drives AC force ventilated motors, to be controlled via frequency converters;

* Stainless steel separation tank body in "Multi Chamber" version for higher separation efficiency and final flake quality;

* With pneumatic water in-feed-valve, automatic level control via electronic feeler;

11

DEWATERING MACHINE

* Easy maintenance;

* High effective drying and cleaning;

* Reinforced, mild steel and high-speed rotor with exchangeable padels;

* Stainless steel screen hole size 2-3mm in polygon version for higher washing /drying effect;

* Easy replacement of screens (segmental design);

* Housing built in mild steel, welded construction;

* Oversized, outside mounted bearings;


12

PIPE DRYING SYSTEM

With connecting pipes to the dryer;

Connecting pipes to the cyclone installed above the thermal dryer;

Parts in contact with material built in stainless steel.


13

STORAGE SILO

* No vertical screw, large base area, higher construction means greater volume;

* Greatly reduced power consumption, agitator breakages due to overloading are avoided;

* Dust free direct feed without a cyclone separator, better filling and easier dust separation possible;

* Lower operating costs for electricity and maintenance;

* No drive gear for an agitator mounted under the silo that would be difficult to protect against moisture and fines.


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Add:18# Yuefeng road, Nanfeng town, Zhangjiagang city. Jiangsu province, China

Tel: +86-512-58622021
Email: sales@aceretech.com
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