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Home » Product » Plastic Pelletizing Machine » ASE High Quality Recycled Plastic Single Screw Extruder And Pelletizing System For Rigid Plastic Scraps

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ASE High Quality Recycled Plastic Single Screw Extruder And Pelletizing System For Rigid Plastic Scraps

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  • ASE

  • ACERETECH

ASE High Quality Recycled Plastic Single Screw Extruder And Pelletizing System For Rigid Plastic Scraps

In the realm of plastic recycling, the ASE High-Quality Recycled Plastic Single Screw Extruder and Pelletizing System stand out as a beacon of innovation and sustainability. Engineered to address the growing concern of rigid plastic scraps polluting our environment, this cutting-edge solution combines advanced technology with eco-friendly principles to transform waste into valuable resources.

1


Structure


The ASE Single Screw Extruder and Pelletizing System boast a robust and sophisticated structure designed for efficiency and durability. Crafted from high-quality materials, the machine comprises several key components working seamlessly together to facilitate the recycling process.

Key Components:



Feeding System: The system begins with a reliable feeding mechanism that ensures a continuous and even flow of rigid plastic scraps into the extruder.

Single Screw Extruder: At the heart of the system lies the single screw extruder, meticulously engineered to handle a variety of plastic materials. The design ensures optimal heat and pressure distribution for effective melting and shaping.

Pelletizing Unit: Following extrusion, the melted plastic is expertly pelletized by a state-of-the-art unit, producing uniform recycled pellets ready for reuse.

Control Panel: An intuitive control panel grants operators the ability to monitor and adjust various parameters, allowing for precise control over the entire process.



Principle



The principle driving the ASE Single Screw Extruder and Pelletizing System lies in its ability to transform rigid plastic scraps into high-quality recycled pellets through a series of controlled mechanical and thermal processes.

Melting and Extrusion:

The rigid plastic scraps enter the extruder through the feeding system, where they undergo a controlled melting process. The single screw within the extruder plays a pivotal role in generating the necessary heat and pressure to convert the solid plastic into a molten state.



Shaping and Cooling:


As the plastic material is extruded, it passes through shaping components that give the recycled plastic its desired form. The subsequent cooling process solidifies the plastic into a consistent and durable pelletized form.


Pelletizing:


The final step involves cutting the extruded plastic into small pellets. The pelletizing unit ensures uniformity in size and shape, producing recycled pellets that meet high-quality standards.


Production Process



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The ASE Single Screw Extruder and Pelletizing System operate seamlessly through a combination of mechanical and automated processes.

Feeding Phase: Rigid plastic scraps are fed into the system through the automated feeding mechanism, ensuring a continuous supply for processing.

Extrusion Process: The single screw extruder takes charge, applying heat and pressure to melt the plastic material. This molten plastic is then shaped according to the desired specifications.

Cooling Stage: The shaped plastic undergoes a controlled cooling process to solidify it into a stable form, ready for the pelletizing phase.

Pelletizing Unit: The pelletizing unit cuts the extruded plastic into small, uniform pellets. This automated process guarantees consistency and precision in the final product.

Control Panel Operation: Throughout the entire process, operators can monitor and adjust parameters using the intuitive control panel, ensuring optimal performance and product quality.


Advantage And Disadvantage


Advantages:


High-Quality Recycled Pellets: The ASE system produces top-tier recycled pellets suitable for various applications, maintaining quality and performance.

Versatility: This extruder accommodates a wide range of plastic materials, making it a versatile solution for recycling different types of rigid plastic scraps.

Automation: The automated processes streamline operations, reducing the need for extensive manual labor and increasing overall efficiency.

Environmental Impact: By converting rigid plastic scraps into recycled pellets, the system contributes to environmental conservation by reducing plastic waste and promoting a circular economy.

Durable Construction: The robust structure of the ASE system ensures durability, extending the machine's lifespan and providing long-term reliability.

Disadvantages:


Initial Investment: While the ASE Single Screw Extruder and Pelletizing System offers long-term benefits, the initial investment may be relatively high for some businesses. Please don't worry, you can contact us, we will fix this problem as we can.


Maintenance Requirements: Like any industrial machinery, the system requires regular maintenance to ensure optimal performance. Neglecting maintenance may lead to operational issues over time.


Applicable Recycled Materials:

PP PE rigid flakes

PP PE regrinds

ABS PS engineer plastic flakes

HDPE/LDPE pipe flakes

HDPE bottle flakes

PMMA PC flakes/rigid flakes

Crushed material

Machine Parameter:

Model

Screw diameter(mm)

L/D ratio

Power(kw)

Productivity(kg/h)

ASE-80

80

32

55

120-160

ASE-100

100

32

110

260-350

ASE-120

120

32

160

330-420

ASE-140

140

32

200

550-650

ASE-160

160

32

250

600-800

ASE-180

180

32

315

800-1000


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Email: sales@aceretech.com
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